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Product-Highlight iba 2025

Fillings for Dough and Baked Goods: Efficient Foam Production with HANSA MIXER

From super airy to extra creamy—our systems guarantee stable fillings with perfect consistency. By precisely controlling air incorporation, you can improve mouthfeel and achieve economic benefits.

Hansa Industrie- Mixer
28816 Stuhr, Germany

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Fillings are the heart of many baked goods. They influence not only taste and texture but also the profitability and quality of the products. HANSA MIXER’s technology offers innovative solutions for producing foamed mixtures and airy fillings, opening up new possibilities in bakery production.

Foam Technology in Filling Production

Through mechanical whipping, pumpable media can be transformed into stable foams. This method is already successfully used for products such as whipped cream, meringue, or marshmallow-like treats. A key advantage: the use of gases like air or nitrogen can increase the volume of fillings without affecting the taste. This results in a lighter texture and an improved mouthfeel.

Efficiency through Continuous Foam Production

Traditional manufacturing processes often rely on batch-based production, which can lead to inconsistent quality. With HANSA MIXER’s continuous aeration systems, a consistent product quality is ensured. The amount of air and foam density can be precisely controlled, enabling high reproducibility.

Stable Foams for Various Applications

Whether sweet or savory fillings, HANSA MIXER’s technology enables the production of foams with different properties. Emulsifiers and proteins stabilize the foam, ensuring it retains its structure even after baking or cooling. This is particularly important for filled pastries, dessert creams, and whipped products.

Dynamic Foam Generators for Maximum Flexibility

The use of dynamic mixing heads allows precise control of foam quality. The combination of rotor and stator ensures a homogeneous distribution of gas within the filling. This provides advantages such as consistent weight, uniform texture, and a pleasant mouthfeel.

Hygiene and Automation

Modern production facilities must be not only efficient but also hygienic. HANSA MIXER’s CIP (Cleaning in Place) systems enable easy and reliable machine cleaning. This reduces downtime and meets the high standards of the food industry.

With HANSA MIXER’s innovative foam technology, manufacturers of baked and dough-based products can optimize their product quality while producing more economically.

Photo credits: Adobe Stock

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