Innovative Laminating Solutions for Superior Dough Quality
Rademaker’s dough sheeting technology continues to evolve, keeping pace with industry trends and customer demands. While dough sheeting remains at the core of our expertise, we recognize that true innovation lies in a comprehensive approach to the entire production process.
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Consistent dough quality is achieved by precise laminating -
Lapping unit -
Lapping module from above -
The fat pump turns fat blocks into a continuous sheet. After the fat sheet is applied to the dough sheet, it is encapsulated by the dough. The mobile fat pump can be fully dismantled for fast and easy cleaning. -
User friendly operating panel -
Remote machine operating
Flexible Production Solutions
Renowned for our high-capacity, fully automated production lines, Rademaker understands that not all customers require such large-scale solutions. To accommodate a broader range of production needs, we have developed a semi-automatic concept designed for lower output capacities. This system allows for manually handled dough blocks during the cooling and resting phases, providing greater flexibility. Additionally, end-product shaping can be customized, with options for manual or fully automated processing, ensuring tailored solutions for every bakery.
Research-Driven Enhancements
Our commitment to continuous development drives us to refine and perfect our laminating technology. A dedicated three-year study, initiated in 2022, has led to significant advancements in our Laminators, improving the consistency and quality of laminated dough sheets. By testing and optimizing our systems based on extensive research, we have enhanced dough sheet stability and fat layer homogeneity, ensuring exceptional end-product consistency.
The latest generation of laminating machines is already in operation at select bakeries, receiving positive feedback.
Key improvements include:
- enhanced stability of fat layers
- better dough homogeneity
- streamlined machine operation.
Customers report simplified handling, improved product reproducibility, and greater efficiency in startup and changeovers. Additionally, new design improvements reduce contamination risks and optimize ease of use.
Meeting Market Expectations
Ensuring a stable end product—both in weight and shape—depends on delivering a consistent, high-quality dough sheet. Rademaker’s latest innovations address the growing market expectations for precision and efficiency.
Our solutions offers:
- Increased dough sheet stability
- Improved weight control for reduced giveaway
- Enhanced product consistency
- Reduced waste for higher production yield
- Long-term operational reliability with proper maintenance
Adapting to Industry Trends
The baking industry is constantly evolving, and we are seeing significant trends shaping production requirements:
- Dough Diversity: Water content in dough varies greatly, ranging from TA135 to TA190, each requiring a tailored approach. Our flexible systems ensure optimal processing for a wide variety of dough types and production capacities.
- Extended Dough Processes: Longer fermentation times enhance flavor and texture. This trend influences production layouts, requiring extended lines or inline climate-controlled solutions to maintain process consistency.
- Artisan-Quality at Scale: Industrial bakeries seek to replicate artisan-style products on a large scale. This shift presents challenges in transitioning from manual to automated processes, requiring specialized solutions to maintain product authenticity.
- Workforce Challenges: Skilled labor shortages are a growing concern. To address this, our machines are designed with user-friendly interfaces and smart automation features. By embedding operational knowledge into our software, we reduce the complexity of line adjustments, making operation more intuitive and accessible to less-experienced staff.
Showcasing Innovation at iba 2025
Visit us in Hall 10, booth A31 and experience firsthand how our latest developments can optimize your production processes and elevate your baked goods to the next level.
We will showcase our latest laminating module, demonstrating how these advancements can enhance production efficiency and product quality. Our innovations bring practical solutions to bakeries looking to improve consistency, simplify operations, and stay ahead of industry trends.
